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Samsung Builds Neuralink Gen-4 Chip on 4nm, TSMC Out

Samsung is making Neuralink's fourth-generation brain chip on its 4nm node. The chip, codenamed O1, supports two-way brain-device communication. Test shipments are due in H1 2027.

Samsung Builds Neuralink Gen-4 Chip on 4nm, TSMC Outwccftech.com

What Samsung Is Building for Neuralink

Samsung Foundry is manufacturing the fourth-generation Neuralink chip. It runs on Samsung's 4nm process node. The chip carries the internal codename O1.

Research and development began in late 2025, according to Korean media reports cited by SamMobile. Test production started in May 2026.

Neuralink builds brain-computer interface (BCI) systems. Its implants let users control devices using brain signals alone — no physical movement needed.


What Makes the Fourth-Generation Chip Different

Older Neuralink chips worked in one direction. They read brain signals and sent commands to external devices.

The fourth-generation chip goes further. It supports bidirectional communication. That means it can also send data from devices back into the brain to trigger physical responses.

One example from Wccftech: restoring vision to patients by simulating brain neurons.

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Production Timeline

Here is what sources have confirmed:

Milestone Date
R&D began Late 2025
Test production started May 2026
First test shipments planned H1 2027
Mass production target H2 2027

Samsung aims to ship the first test chips in the first half of 2027. If trials go well, mass production starts in the second half of that year.


Why Samsung Chose 4nm Over a Newer Node

The Korea Economic Daily report does not give an explicit reason. But the likely explanation is process stability. Samsung has better yields at 4nm than at its newer nodes.

That stability means more reliable output and on-time delivery — both important for a medical-grade chip.

Samsung's 2nm GAA process has faced yield problems. Bulk orders at that node are not yet economically practical. The company's foundry division has set a profitability target of 2028. Winning contracts at stable, mature nodes helps it get there.


Is TSMC Out of the Neuralink Supply Chain?

TSMC made the third-generation Neuralink chip. Based on this new Samsung contract, TSMC appears to have been dropped — though no source quotes Neuralink or Musk giving a direct reason.

One factor noted by Wccftech: AI demand has pushed TSMC's capacity to its limits. Companies like NVIDIA have placed large orders. TSMC has worked to raise its 3nm monthly wafer output, but demand keeps supply lines under pressure. That congestion gives Samsung an opening.

This mirrors a wider shift in the semiconductor supply chain — one also visible in Nvidia's Vera CPU push and Bezos's Prometheus AI industrial compute bet.


Samsung's Broader Relationship With Musk's Companies

This is not Samsung Foundry's first Musk contract. It already produces Tesla's AI6 and AI6.5 self-driving chips under a long-term deal.

We are watching a clear pattern here: Samsung is becoming a preferred foundry partner across Musk's portfolio of companies. Industry experts cited by Mezha expect that collaboration to keep growing.

Key facts about this deal:

  • Chip: Fourth-generation Neuralink BCI chip, codename O1
  • Process node: Samsung 4nm
  • R&D start: Late 2025
  • Test production began: May 2026
  • Test shipments planned: H1 2027
  • Mass production target: H2 2027
  • Previous manufacturer: TSMC (third-generation chip)
  • Other Samsung–Musk chips: Tesla AI6 and AI6.5 self-driving chips

This deal also matters for Samsung's foundry recovery. High-profile contracts — even at mature nodes — show customer confidence ahead of its 2028 profitability target.

Compute access is becoming a strategic moat across every AI-adjacent sector. That's relevant whether you're tracking Perplexity's hybrid AI infrastructure or Salesforce's AI acquisitions. The Neuralink deal is one more data point in that story.

The next confirmed milestone: Samsung ships the first batch of Neuralink O1 test chips in H1 2027.


Frequently asked questions

What is the fourth-generation Neuralink chip?
It is a brain-computer interface chip built by Samsung Foundry on a 4nm process node. Its internal codename is O1. Unlike earlier Neuralink chips, which only read brain signals, the fourth-generation chip supports bidirectional communication — sending data from devices back into the brain to trigger physical responses, such as restoring vision by simulating brain neurons.
When will Samsung ship the Neuralink O1 chip?
Samsung began test production in May 2026. The first batch of test chips is planned for shipment in the first half of 2027. If those trials prove successful, mass production is targeted to begin in the second half of 2027, according to Korean media reports cited by SamMobile and Mezha.
Why is Samsung using a 4nm node instead of a newer process?
Samsung has achieved better process stabilization at 4nm than at its newer nodes. That stability supports reliable output and on-time delivery. Samsung's 2nm GAA process still faces yield challenges that make bulk orders economically difficult. Using a mature, stable node reduces risk for a chip intended for medical-grade brain implants.
Why did Neuralink drop TSMC in favor of Samsung?
TSMC manufactured the third-generation Neuralink chip, but it now appears to have been dropped. No source quotes Neuralink or Musk giving a direct reason. A likely factor is TSMC's constrained capacity — heavy AI chip orders from companies like NVIDIA have kept its supply lines under pressure, creating an opening for Samsung to win the contract.
What other chips does Samsung make for Elon Musk's companies?
Samsung Foundry already produces Tesla's AI6 and AI6.5 self-driving chips under a long-term deal. The Neuralink O1 contract extends that relationship. Industry experts cited by Mezha expect collaboration between Samsung Electronics and Musk's companies to keep growing over the coming years.

Sources

  1. SamMobile sammobile.com
  2. Wccftech wccftech.com
  3. Mezha mezha.ua

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